Monthly Maintenance Checklist

Monthly Maintenance Checklist

Monthly Maintenance Checklist
Name
Name
First Name
Last Name
Check belts for visible signs of wear
Verify pump oil is dark green, not milky or black & is at correct level
Verify correct operating pressure (800 psi)
Check tank for sediment or debris
Listen for chatter or cavatation from pump
Confirm that the unit is running appropriate antifreeze in sight-glass
Check all air regulators for proper settings
Inspect chemical delivery systems for leaks and proper operation
Unclog nozzles and adjust foamers as needed
Check condition of hoses and connections
Check pattern of spray
Check coverage on wheels
Gently wipe eyes clean
Check for proper alignment (lights on unit)
Check wash material for wear
Grease brush core & 2 pivot arm bearings
Check for loose fasteners or rod ends
Check for worn bearings
Lubricate retract cylinder with Tri-Flo
Check air pressure regulator setting for correct operational settings
Check wear on bearings
Lubricate retract cylinder with Tri-Flo
Ensure movement is smoot during extend & retract
Check condition of hoses
Rotate nozzle body to prolong wear
Check for loose fasteners or rod ends
Clean filters and debris from nozzles if necessary
Check for proper foam application
Clean or replace foam generators if needed
Check wash material for wear
Grease 2 bearings on main arm and 1 on secondary arm (each side)
Check for loose fasteners or rod ends
Grease rod end bearings 4 on each arm
Check oil resevoir (fill if needed)
Check wrap-around for proper operation
Check wash material for wear
Grease 2 bearings on main arm and 1 on secondary arm (each side)
Check for loose fasteners or rod ends
Grease rod end bearings 4 on each arm
Check oil resevoir (fill if needed)
Check wrap-around for proper operation
Check wash material for wear
Grease 2 bearings on main arm and 1 on secondary arm (each side)
Check for loose fasteners or rod ends
Grease rod end bearings 4 on each arm
Check oil resevoir (fill if needed)
Check wrap-around for proper operation
Check for proper foam application
Check if foam generators need to be cleaned or replaced
Check roller up gate for free movement
Check condition of air tension cylinders and listen for air leaks
Grease all fittings at entrance and exit
Lubricate roller up gate cylinder with Tri-Flo
Check tension cylinders for wear, lubricate with Tri-FLo
Inspect and clean clock switch and make necessary adjustements
Inspect gear box shaft for oil leaks
Inspect conveyor weldments
Make sure grates are in place and flat. Bent grates can cause personal injury or vehicle damage
Make sure chain is making proper contact with sprocket
Check bearings on take up drum for slop
Check fasteners on safety mat
Put all rollers on top deck and inspect for loose assemblies
Check trench for water backing up and the drain is clear
Check chain tension make necessary adjustments or remove links if necessary

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Visually inspect impellers through intake and outlet
Visually inspect smart nozzle for proper movement
Check belt on smart nozzle for wear
Inspect all mounting hardware
Check to make sure protective top is on and in good condition
Check for leaks
Check spray pattern
Hold gun in position feel for strong steady delivery with no pulsation
Drain water from tank
Check site glass to ensure oil is not milky or black
Inspect overall condition
Lubricate rollers, hinges & locks
Test water for Hardness and TDS
Check salt level in brine tank and fill with site salt if needed
Follow maintenance procedures, clean strainer basket, check filter on oxygen concentrator
Check input and output pressures, if different by 15 psi then clean filter following instructions